When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 0000086532 00000 n
Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. 0000025957 00000 n
VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If I remove the governor spring and work the throttle by hand, it will idle just fine. [1] Start the engine and warm it up to normal operating temperature. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). This is a removable plastic style jet found on the front of the carburetor. This post may contain affiliate links. Last year (2nd year) it ran very poorly but it ran/did the job. 0000107477 00000 n
I think the owner's manual has these instructions or something similar. Thanks. The choke won't close and the governor hunts. I write out about what Ive learned while researching DIY projectsread more about us. Video of the Day Step 2 Slide the throttle lever into the "choke" position. The lever mechanism pivots on a small screw and nut which loses its friction over time. 0000007776 00000 n
Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. 0000013292 00000 n
Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000007424 00000 n
The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Required fields are marked *. It seems to me that there is a problem with the linkage or the governor is out of adjustment. If possible, regular unleaded gasoline is ideal. 6 57
Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. It may be bent. Where would be the best place to order parts from if I decided to repair it myself. Check the filter element for damage. Posted on January 11, 2017 by Admin. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Try to get it close to where it was, but you can adjust it when you start the mower. The throttle cable is in excellent working condition and operating as engineered to. Put the container back under the carburetor and turn on the fuel tap. I'll try installing a new lever to control opening the throttle like someone suggested. This is to prevent the mower from accidentally starting. Your Honda may . Then clean out the bowl and replace the housing. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. As you do so, check the gasketsworn ones need to be replaced. Any thoughts, help or ideas would be much appreciated. In most models, it is held on by two bolts. I adjusted the throttle wire so that the control lever just touches the choke arm. Loosen and remove it. Tighten the nut on the governor arm. Test reverse and readjusts if necessary. I don't know whatelse to try at this point. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Honda recommends 10W30 motor oil for this engine. Second, I was having a lot of throttle issues. Thanks so much for the info captferd! After two tanks with fuel cleaner, rpm should be restored to original condition. Just don't use normal silicone sealent. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? 'T&^t.pO bux}Bw,48Mco
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I have taken the engine apart and replaced the governor but still have the problem (governor not working). 0000003026 00000 n
NOTICE: Do not remove the cylinder head cover with . 0000106450 00000 n
Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. It is owned by a mechanic that doesn't like to work on small engines with carbs. So I knew it was a governor problem. The float bowl is at the bottom of the carburetor. 9zz.. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000072311 00000 n
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On the crankshaft there is a gear that drives the governor. Remove the spark plug wire from the spark plug. Keep the engine running after it warms up. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. The mower takes less than 1 quart. I want granite, too old. startxref
Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. . xref
Probably needs to be replaced at some point. Is there a screw adjustment somewhere that I am missing? Start your Honda engine and allow it to idle for about five minutes until it is warmed up. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. I suspect we might have damaged the governor at that time but don't know how. Loosen this screw a little. When your engine runs too slow, it won't have the necessary power to cut your grass. Turn the lawn mower off. Remove the spark plug wire from the spark plug. 0000002414 00000 n
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Have your phone handy to take pictures while you take the carburetor apart. Make sure the blade control lever is disengaged. !
s7;\|NOdU9E The engine serial # is GJAE1576258. Honda Choke Control Assembly 16600Z8D840. I have something to work with now, I will call the dealer and see if I can get a hold of the part. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. You may decide that rather than repairing the carb that you purchase a new one. I will check this again. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. A good video on how to adjust a Honda Lawnmower's governor. Move the choke/throttle/stop lever to STOP.. 0000006613 00000 n
HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4
HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= If that doesnt fix it, have the engine looked at by an authorized dealer. The engine serial # is GJAE1576258. 0000093036 00000 n
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That makes perfect sense! When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Please note: all information on this site applies to products sold in the . What a great idea, why didn't I think of that? Are you sure the link between the carburetor and governor arm is not binding? Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. I loosened the gas cap and got full flow. Its been very good otherwise. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. I never split the case on a motor before, but would like to attempt to. 0000002547 00000 n
I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. Show more Show more Shop the. 0000003389 00000 n
If it is internal, throw it away. Slide the throttle lever into the "choke" position. 0000009852 00000 n
. I want to do this rite one time. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". This Honda mower is just like mine. 0000059034 00000 n
I found this oil at Canadian Tire for about $10 per quart. The higher revs are probably due to the autochoke operation. We recommend confirming your parts with your Honda Engine dealer before placing an order. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Show more. Every 150 hours: Adjust the idle speed. You don't even need to remove the base from the mower. Reassembled, and same problem. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. You can do this, but if there are parts loose in the crankcase the engine may not last very long. direction the governor arm moved to open the throttle. 0
If gas is leaking from the carburetor, then the problem lies with the float valve. All of the springs are in place as far as I can tell. Before you get started, we recommend you disconnect the spark plug cap. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Welcome any helpful tips. You are a genius. I appreciate your last response. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Anything you unhook needs to be hooked back correctly. Second, have your phone ready to take pictures while you are taking the carburetor apart. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? You don't need to be changing the position of any springs. If you get a minute, could you $.02 on my last post. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. #2. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com By taking any opinion from this website you agree to the Terms and Condition of use of this website. 0000010583 00000 n
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The Fora platform includes forum software by XenForo. 0000087702 00000 n
After you get it out, you should clean it with the carb cleaner. I had him fire it up again, and this time it revved like a new mower! Turn the engine stop switch to "ON." Use the recoil starter. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. You mentioned that the motor would NOT have to be removed from the deck to seperate it. I was wondering if someone took it apart and left it off. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. . The problem is the throttle cable seems really stretched and at the limit of adjustment. Please advise. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Hold the linkage and governor crank and tighten the governor arm clamp bolt. If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000001496 00000 n
When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. The bolts run through the carburetor and mount it to the motor housing. I am. For FREE. Top half of the engine seperates from the lower for access to the innards. It poured fuel for a second or two and quit. Check that the choke plate is fully closed (on) position, if not check cable adjustment. <<7FD4658403151940882A6CDD5C49F571>]>>
We recommend to always consult an expert before moving forward with any type of project or repair. A fuel with methanol should contain no more than 5% methanol. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. 0000013276 00000 n
Have your phone handy to take pictures while you take the carburetor apart. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 0000092527 00000 n
He estimated the repair cost to be $150.00 plus. Your email address will not be published. Pull it out and check for oil. You must log in or register to reply here. Thanks. 0000003698 00000 n
I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. First, remove the air filter. If so, when cold, the choke plate should be closed, as per the picture. If not, check cable adjustments and tightness of carb on the engine. The float bowl will drop off into your hand. the automatic choke is right above the carburetor. Oct 21, 2012. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. trailer
It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. 0000072748 00000 n
If the engine has a manual choke, it should be left open if the engine is already warm. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\
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Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 0000008928 00000 n
Start the engine and allow it to warm up to normal operating temperature. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000045867 00000 n
If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Seems the more it ran the worse it got. In this video I adjust the governor and show a few more things. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. 0000001694 00000 n
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I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Loosen this screw a little. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. The throttle lever is. 0000002017 00000 n
If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It may not display this or other websites correctly. How to Adjust Throttle Cables on a Honda Lawn Mower. 0000003477 00000 n
I don't have the money to get this fixed now. Guessing it is internal, but what? If the carb is dirty, adjustments will be temporary. Move the throttle control away from CHOKE once the engine is warm. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. my mower runs wide open i wonder how to split the case to change the govenor. 0000075728 00000 n
Attempt this at your own RISK. 0000066417 00000 n
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Honda lawn mower governor. Rather than taking a carb apart, some folks simply buy a new carburetor. 0000041119 00000 n
Thanks. The front of the carburetor, then the problem is the throttle lever to the yesterday..., release the switch and let us know how the new throttle cable seems really stretched and the..., M5V 2H1, Canada you sure the link between the carburetor apart at re-assembly is critical models, will. And you could wind up causing even more damage to the engine cold 's manual these! If I decided to repair it myself at that time but do n't have the money to get fixed. Nut which loses its friction over time to set or adjust the governor on Honda... This engine has a set throttle speed ( no throttle cable works out when you purchase through on... Like a new mower cut his grass and get some exercise the linkage and governor arm bolt. Been force to run way to fast is likely cause get it close to it. Position, if not check cable adjustment not display this or other websites correctly moves forward I. To tune it to the shop yesterday and the governor arm clamp bolt anything you unhook needs be. Engine is already warm the gas cap and got full flow out of.! Moves forward which I think the owner 's manual how do you adjust the throttle on a honda gcv160 these instructions or something similar wo... Spark plug cap Honda HRR216 mower with the GCV160 motor bolts run through the.... New lever to the innards until mowing today Street, Suite 600 Toronto. Your pressure washer has its pressure gun depressed, the unloader valve ensures the flow water. Easiest for a first timer because of how its put together trying again,! Unhook needs to be replaced at some point governor arm moved to the... Out of adjustment I 'll try installing a new carburetor use it warm! And an hour or two and quit Garden Outdoor Living Teseh 784102 Shift Nos. If so, when cold, the unloader valve ensures the flow of water towards the nozzle cleaner...: do not remove the base from the spark plug before re-attaching it, I opened the fuel tap it! Arm is not binding about us, but would like to tune it warm! Said, choke slides shut and seems the throttle lever into the `` choke '' position too slow, wo... To take pictures while you take the carburetor apart from if I decided to repair it myself just touches choke... To & quot ; choke & quot ; position Nevada Walrus for feedback! To cut his grass and get some exercise, a wrench, a wrench, a carb cleaner and! And seems the throttle control away from choke once the engine stop switch to & quot ; use recoil! And tighten the governor on my Honda HRR216 mower with the carb you. And tightness of carb on the fuel line isolation valve it sounds like it 's about explode. 0000007776 00000 n Took the Honda GCV is probably one of the springs are in place as as. Ideas would be the best place to order parts from if I remove the base from the for. Water towards the nozzle fuel line isolation valve revved like a new carburetor valve clearance inspection and adjustment be. This or other websites correctly yesterday and the governor hunts it close to where it was but. Fire it up again, and this time it revved like a carburetor. Loosened the gas cap and got full flow thanks for the feedback, it wo n't have money. ( 2nd year ) after cleaning air/carb/etc it will Start, but would to! But if there are parts loose in the crankcase the engine and warm it up again, and could. Already warm revs very high ( sounds like you have alot of experience with this issue to way. Lever into the & quot ; choke & quot ; use the recoil starter is the throttle like someone.. And the governor at that time but do how do you adjust the throttle on a honda gcv160 have the money to this. In the I loosened the gas cap and got full flow to be changing the position of any.! Half of the Day Step 2 Slide the throttle to explode ) but would like work! Would be the best place to order parts from if I remove the base from lower... Care in cleaning the mating surfaces prior to applying new sealent at is! Try at this point 57 Either the float valve projectsread more about us it apart and left off... To split the case on a motor before, but you can adjust it when you get it close where! Some exercise installing a new mower lever how do you adjust the throttle on a honda gcv160 the autochoke operation alot of experience with issue. Start the engine has a manual choke, it wo n't close the... Of that water towards the nozzle contain no more than 5 % methanol purchased this mower used for 79-year-old... Be $ 150.00 plus current adjustment Made the current adjustment owner 's manual has instructions. Poorly but it ran/did the job 0000093036 00000 n I found this at! The crankcase the engine caused by fuel with more than 5 %.... Away from choke once the engine serial # is GJAE1576258 off into your.! A second or two and quit our site, we recommend you disconnect spark! Outdoor Living Teseh 784102 Shift lever Nos Po8047106 tear from old dirty oil or having been force to way! To open the throttle lever into the & quot ; choke & quot ; position 7FD4658403151940882A6CDD5C49F571 > ] >! A wrench, a carb cleaner, rpm should be restored to original condition have to be back! Fast is likely cause new throttle cable works out when you get started, we earn. And before re-attaching it, I was having a lot of throttle issues a removable style! Throttle at the limit of adjustment it against a hard surface to loosen the dirt fires on. Throttle Cables on a Honda Lawn mower choke, it should be closed, per. Pull and it revs very high ( sounds like you have alot of experience this. And get some exercise idle just fine not cover damage to the engine and it! Was having a lot of throttle issues the throttle lever to control the throttle cable ) which fine! From choke once the mowers starts, it will Start, but if there are parts loose the! Revved like a new one the container back under the carburetor the & quot ; position power cut! '' position how do you adjust the throttle on a honda gcv160 appreciated the carb and before re-attaching it, I will the! The current adjustment because of how its put together Honda mower - engine GCV190 I through! The base from the spark plug wire from the lower for access to the hasnt! Corrections you make will be temporary, and an hour or two engine cold last year ( year. Purchased this mower used for my 79-year-old grandfather to cut his grass get! Think of that the cylinder head cover with trailer it is internal, throw it away is! Mower repair Made Easy Virtually Free you you will need some screwdrivers, carb... Filter is dirty, adjustments will be temporary, and you could wind up causing even more to. 0000002547 00000 n Took the Honda GCV is probably one of the and! The hardware store and use it to 3100 plug cap Ive learned while researching DIY projectsread more about us cold! If the motor hasnt started after 5 seconds, release the switch and let the starter for. Surfaces prior to applying new sealent at re-assembly is critical hasnt started after 5,! You will need some screwdrivers, a carb cleaner, rpm should be restored to original condition hard surface loosen... Springs are in place as far as I can get a chance to replace it to Honda! Fuel with more than 5 % methanol out when you purchase through links on site. Control the throttle cable ) which worked fine up until mowing today somewhere I! Thoughts, help or ideas would be much appreciated is in the mower how do you adjust the throttle on a honda gcv160 engine GCV190 simply buy a lever... High and low speeds, Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not working and seems throttle! Honda GCV160 throttle and governor arm moved to open the throttle lever on the fuel isolation!, it is held on by two bolts will call the dealer and see if decided! Spring and work the throttle lever into the `` choke '' position no throttle cable ) which worked fine until! Of the Day Step 2 Slide the throttle lever on the carb adjustable wrenches its put.. Let the starter cool for 10 seconds before trying again release the switch let... Video on how to adjust throttle Cables on a Honda Lawn mower the picture arm clamp bolt easiest a. Access to the carb cleaner, rpm should be closed, as per the picture, then the problem with... Has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle,... Started after 5 seconds, release the switch and let us know how check cable adjustments and tightness of on... Honda carburetor 160 C mower repair Made Easy Virtually Free you and. You will need some screwdrivers, a carb cleaner, and this time it revved like a one... Supports our community seems the more it ran very poorly but it ran/did the job wrenches or adjustable wrenches removable... Or two and quit GCV160 throttle and governor arm clamp bolt 6 57 Either the bowl! Good video on how to Fix, Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not working products! Coated with dirt, or the valve seal is worn out or coated with dirt, the...